Volume 41, Number 10
December 2005
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In this issue ... Streets & Local Roads
New Award Recognizes Outstanding Municipal Pavements
Optimize Street Designs
National Center Launch Signals New Dimension in Research, Technology Transfer
Urban Public Works Program a Source for Durable Design Standards
Literature Addresses Alkali-Silica Reactivity Acceleration

ACPA Invites Officials to Transportation Reception

Next issue ... Highways



New Award Recognizes Outstanding
Municipal Pavements
 

The American Concrete Pavement Association (ACPA) has created a new group of awards to recognize the role of concrete pavements in downtown development in the United States.

The new Main Street USA awards will recognize projects in which concrete pavement was a key component in the increasingly popular development or redevelopment of downtown areas.

 

The award specifically cites technological enhancements, efficiency improvements, or exemplary service to an agency, contractor, or the concrete pavement industry at large.

  The City of Muskegon, Mich., is one of the inaugural recipients of the ACPA Main Street USA awards.
 
The first two recipients are the City of Muskegon, Mich., and the Urban Redeployment Program in New Castle, Penn. The awards will be presented in 2006.

The Main Street USA awards are among several additions to the ACPA's Association Awards, which recognize distinguished service in a range of capacities.
The Urban Redeployment Program in New Castle, Penn., is an inaugural recipient of the new ACPA Main Street USA awards.   In July, ACPA also created the following awards in the Association awards category:

• ACPA Health, Safety & Environmental Award;
• ACPA Materials Product Supplier Award; and the
• ACPA Equipment Supplier Award.

The ACPA Association awards are one of two ways ACPA recognizes its members for outstanding effort. ACPA also presents its Excellence in Concrete Pavement Awards each year to honor projects that show outstanding work on street, road, airport, and highway pavements.

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Optimize Street Designs
 

With ACPA's release of the new StreetPave software design tool, engineers are able to reduce overall pavement thickness. Recommendations that may be used to increase the pavement's ability to carry heavier traffic loads are depicted in table 1. These new load transfer recommendations are based predominantly on the Average Daily Truck Traffic (ADTT), whereas previous recommendations were based solely on pavement thickness.

Whenever the volume of daily truck traffic exceeds 80 trucks per day, the use of dowels to increase load transfer efficiency should be considered. However, in some cases, this may be with pavement thicknesses in the range of 6 to 6.5 in.

In these cases, using a stabilized subgrade or a granular subbase may instead be used to reduce the potential for subgrade pumping resulting in pavement roughness. Past pavement performance and engineering judgment should be considered in selecting a load transfer mechanism.

 
Table 1 — Recommendations for Increasing Pavement's Load-Carrying Capability
State Classification
Description
Average Daily Truck Traffic (ADTT)
Typical Pavement Thickness
Dowel Bar Recommendations
Residential Through-streets in subdivisions and similar residential areas that occasionally carry a heavy vehicle (truck or bus)
3
5 in.
No Dowels
Collector Streets that collect traffic from several residential subdivisions, and that may serve buses and trucks

100

6.5 in.

Improved subgrade/subbase support or 1" dowels

400
7 in.
1" dowels
Minor Arterial

Streets that serve traffic from major expressways and carry traffic through metropolitan areas. Truck and bus routes are primarily on these roads
500
7.5 in.
1.25" dowels
Major Arterial
1000
8.5 in.
1.25" dowels

*Note: Assumed - 30-year design with edge support, 600 psi flexural strength, subgrade support k-value 100 pci
 

The addition of dowels will greatly improve the load transfer efficiencies (LTE %) of the pavement by improving the ability of adjacent slabs to share the traffic load.

The primary mechanisms for load transfer are aggregate interlock (LTE of 30-80%), stabilized subbases (LTE of 50-90%), and dowel bars (LTE of 80-95%).

Doweled pavements have been shown to increase LTE 2 to 3 times that of pavement using aggregate interlock or stabilized subbases.

 

The load transfer performance will depend on the selected materials and the quality of construction within a given project.

  Figure 1: Typical Concrete Pavement Faulting Model... When on average faulting reaches 0.10 inches or greater, pavement typically becomes uncomfortable and triggers pavement rehabilitation.


When granular subbases are specified, they function not so much as a structural layer, but as a non-pumping layer to reduce the soil erosion under the pavement slab.

Since low-volume roads typically do not fail by erosion, they do not require subbases to prevent the subgrade pumping. In most cases, street and road concrete pavements for low-volume roads can be placed directly on the compacted subgrade.

For most street and local road applications, traffic levels may never achieve the volumes necessary to induce faulting and pumping. Most streets and roads are designed to carry 250,000 to 2 million equivalent single axle loads (ESALS) during a 30-year design life.

The critical concern is when average faulting on a stretch of pavement reaches 0.10 in or greater. At this average condition, the pavement becomes uncomfortable and typically triggers concrete pavement rehabilitation.

Questions? Contact Scott Haislip at 847-966-2272.

 
References
 
Design of Concrete Pavement for City Streets, American Concrete Pavement Association, IS184P, 2005.

Subgrades and Subbases for Concrete Pavements, American Concrete Pavement Association, TB011P, 1991.

StreetPave, American Concrete Pavement Association design software, MC003P, 2005.

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National Center Launch Signals New
Dimension in Research, Technology Transfer

The National Concrete Pavement Technology Center (CP Tech Center) commemorated its official launch recently with a signing ceremony and Board meeting.

ACPA has been a driving force in the development of the CP Tech Center, the concept for which emerged earlier this year.

The idea was to unite the concrete pavement research and technology transfer

and implementation by establishing a national center that would draw together the researchcommunity and facilitate projects.

After careful consideration, ACPA's Executive Committee and Board of Directors agreed to help establish the national center.

A decision was made to evolve the center from the former Center for Portland Cement Concrete Pavement Technology at Iowa State University.

It's Official — Key leadership of the new National Concrete Pavement Technology Center celebrate the Center's launch. From left to right, back: Peter Deem (2006 Chairman, ACPA Board of Directors); Dan Keys (2005 Chairman, ACPA Board of Directors); Jerry Voigt, P.E. (ACPA President and CEO); front: Pat Nolan (Vice Chairman, ACPA Board of Directors); and Tom Cackler, P.E. (Director, CP Tech Center).


"In less than nine months, we've gone from Iowa State to what we are now, a center advancing a coordinated program of research, technology transfer, and technical implementation," said Tom Cackler, P.E., Director, CP Tech Center. "We're ready to roll up our sleeves and get started devoting products and energy to the priorities of our stakeholders."

Growing the regional center to a national organization required the cooperation of many key stakeholders at both the national and state level (notably, the Iowa Department of Transportation, as well as members and staff of the Iowa Concrete Paving Association). Equally important, the CP Tech Center came to be because of the confluence of a series of events.

One such event was the creation of the Concrete Pavement Strategic Roadmap, or CP Roadmap, a comprehensive national research plan to be cooperatively focused through 12 specific tracks, as well as a process for managing it. Another event was the passage of
SAFETEA-LU, which provides $16.4 million in funding for concrete pavement research, as well as a special provision of $10 million for specific research and technology projects to be administered through the CP Tech Center.

While this funding is available for research and technology transfer, the core administrative will be funded separately. ACPA and other key stakeholders are supporting the CP Tech Center's administrative core function by pursuing alternative funding streams.

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Urban Public Works Program a Source for Durable Design Standards
 
The Statewide Urban Designs and Specifications (SUDAS) program created in Iowa has aimed to implement uniform standards for designing durable urban public products.

The Center for Transportation Research and Education at Iowa State University currently is developing SUDAS manuals for public improvements.
 

Although the manuals contain some information specific to certain locations within the state, more than just Iowans can benefit from the SUDAS program.

The manuals provide examples of how engineer and city teams have worked together in certain conditions, such as cold weather paving, to create durable, cost effective, and sustainable products for city streets and local roads. The SUDAS website also contains valuable links to other transportation resources, as well as the manuals themselves.

Click here to visit the recently expanded website.

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ACPA Literature Addresses
Alkali-Silica Reactivity Acceleration
 

The latest issue of ACPA's R&T Update addresses surface deterioration caused by alkali-silica reaction (ASR) acceleration by potassium acetate deicers.

The issue also details an interim procedure developed by the Innovative Pavement Research Foundation (IPRF) and Federal Aviation Administration (FAA) to screen and mitigate ASR by airfield pavement deicers for new concrete pavement construction.

ACPA's work in this area, including the R&T UPDATE, were prompted by the FAA, which sought a solution to the problem.

The agency plans to publish ACPA's report in an FAA engineering brief.

 
"By placing the R&T UPDATE in a brief, it becomes significant and is considered by all consultants and airport officials during design of a new pavement on airfields," said Rodney Joel, P.E., FAA's Pavement Engineer, based in Kansas City, Mo.   The FAA will use the latest R&T update in an upcoming brief sent to consultants and airport officials.

Joel plans to add commentary to indicate that while the FAA has not completely resolved the technical issues, research on the topic continues.

He also said he wants to dispel rumors that the FAA discourages the use of deicer chemicals and the use of concrete.
The FAA will release the brief later this fall.

Click here to download this issue or back issues of R&T UPDATE. Questions about R&T UPDATE? Contact Steve Waalkes at 847-966-2272.

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ACPA Invites Officials
to Transportation Reception
 
ACPA encourages city, state, and federal officials attending the Transportation Research Board's Annual Meeting to join the Association at its 10th Annual TRB-Willard Reception.  

The reception is scheduled from 5 p.m. to 7:30 p.m. at the Willard InterContinental Washington, 1401 Pennsylvania Ave., in Washington, D.C.

ACPA will provide transportation for guests to the reception according to the following schedule:
• Buses Depart from the Marriott 24th Street Entrance: 4:30 p.m. to 5:30 p.m.
• Buses Return to the Marriott 24th Street Entrance: 7:00 p.m. to 7:30 p.m.

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Guntert & Zimmerman Announces High-Performance Pavers
 
 

Guntert & Zimmerman designed the double telescopic S850 QUADRA Slipform Paver for paving widths 12' to 34' (3.65m - 10.36m) on both urban and residential paving projects without sacrificing weight, power, and balance necessary for producing quality airport and highway concrete pavements..

The S850 paver features:

• narrow profile design for work among obstacles and confined spaces;
• reduced heat and noise exposure for the paver operator; and
• structural integrity for withstanding frequent width change, transport, and to insure quality riding pavements.


For markets where width changes are not a common occurrence, G&Z also offers the S850(ST) Single Telescopic Tractor Frame.

Standard features of the S850(ST) include:
• telescopic hose/electrical trays from 12' - 34' (3.67m - 10.34m);
• no large crane or disconnection of hoses required for Tractor Frame width changes; a mechanic's truck crane or boom truck is sufficient; and
• the same standard features as the S850 Double Telescopic Paver except for the tractor frame.

Both the S850 and S850(ST) are available with optional kits that include additional features. Contact Jan Miller at 1-800-733-2912 for more information on
these versatile pavers.

 

Multiquip PS Series Saw Features Stay Level Handles
 
The new PS Series pavement saw from Multiquip features patented "Stay Level Handles" (SLH), adjustable handles that remain level, regardless of the saw's operating position. These unique handles aim to minimize operator fatigue and reduce the risk of back injury, while improving ergonomics and productivity.

The walk-behind saw has a maximum blade capacity of 36 inches and measures 34 inches wide without outer blade flanges attached. Clutchless bladeshaft disengaging system and vibration-control mounting systems are additional safety bonuses, while increasing the quality and lifetime of the product.

Please visit www.multiquip.com or call 1-800-421-1244 for more information on the PS Series pavement saw.
 

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A Matter of Style
 

As cities and towns increasingly work to bring business and residents closer to cities, local agencies now face the challenge of developing downtown streets and local roads that are aesthetically pleasing, yet stand the test of time.

Decorative concrete is a great way to add beauty to and streets and locals roads projects, while maintaining the safety and long-term performance of concrete pavements.

 


Local federal officials have chosen different forms of decorative concrete for a range of applications, including crosswalks and sidewalks.

  Style and function ... Colored concrete, such as this work done by ACPA member Ptaschinski Construction in Neenah, Wis., can be used for crosswalks, sidewalks, and other applications.

Several options are available for roadways and crosswalks, including:

• colored concrete with integral or broadcast applications;
• stamped concrete that resembles many natural stones and brick; and
• exposed aggregate concrete.


Applications, as well as the range of colors, techniques, and styles, are really limited only by the imagination.

In Muskegon, Mich., for example, developers of the Lakefront Redevelopment Project, one of the winners of the ACPA Main Street USA award this year, used a combination of integral colored concrete with a broadcast accent color to highlight the brick texture. A slipform paver was used for the concrete placement that provides concrete with uniform consistency and color.

There are many other paving and architectural applications available, including acid-etch staining and stencil-finished concrete. Click here to visit Concrete Network, one of the many resources available for decorative concrete.

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Environmental Agency Holds First Forum on Green Highways
 

Federal officials, and transportation industry representatives and other stakeholders met for the first time November 8-10 at the Mid-Atlantic Green Highways Forum to discuss how transportation development can be pursued while considering environmental sustainability through the Green Highways Initiative.

ACPA has been involved with the initiative since its inception and continued its participation during the forum this week by acting on the Executive Plenary Panel and in discussions on creating a "roadmap" to guide future activity.

The Forum represented one of the first opportunities for industry representatives to sit down with Federal Highway Administration, State Highway Agencies and Environmental Protection agency officials and work together on creating sustainable practices in developing the U.S. transportation system.

 


More than 300 industry participants joined the forum in College Park, Md., for concurrent sessions and presentations on research and technology on sustainable transportation practices.

ACPA represented the North American Concrete Alliance at the Forum.

  Stephen L. Johnson, Environmental Protection Agency Administrator, was a keynote speaker at the forum.


"Based upon productive discussions and exchanges, the thrust of the program ended up focusing on how we can meet our transportation infrastructure needs while being sensitive to our environment, so that both are better than before," said Robb Jolly, ACPA Senior Vice President of Market Development.

Keynote speakers at the forum included EPA Administrator Stephen L. Johnson and EPA Region III Administrator Donald Welsh, and participants included the U.S. Army Corps of Engineers; state highway organizations; fish, wildlife, and park services; engineering consulting firms; contractors; academia; recycled products manufacturers; and suppliers of supplementary cementitious materials.

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ACPA Concrete Pavement Progress is published 12 times per year and covers current practices and case histories in the concrete pavement industry. ACPA Concrete Pavement Progress is distributed free of charge to public officials, ACPA members, executive committee, board of directors, and affiliated chapter/state paving associations.

All rights reserved. Copyright 2005 by the American Concrete Pavement Association. No portion of this publication may be reproduced mechanically or electronically without the expressed written permission of the American Concrete Pavement Association.

 

American Concrete Pavement Association
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Phone: 847-966-2272 Fax: 847-966-9970

(Washington) 1130 Connecticut Ave., N.W.
Suite 1250
Washington, DC 20036
Phone: 202-887-8290. Fax: 202-887-8298

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Mesa, AZ 85210
Phone: 480-775-0908

(Hiawatha, KS) 201 Shawnee St.
Hiawatha, KS 66434
Phone: 785-742-6900. Fax: 785-742-6908

Visit our website at http://www.pavement.com/
 
2005 Chairman, ACPA Board of Directors
Dan Keys, Berns Construction Co., Inc.

2005 Vice-Chairman, ACPA Board of Directors
Peter J. Deem, Holcim (US) Inc.
2005 Communications Committee Chairman
Mike Roth, Lehigh Southwest Cement Co.

ACPA President/CEO - Gerald F. Voigt, P.E.
Editor - Bill Davenport
Managing Editor - Erin McKnight